Power Cord Manufacturing

Manufacturing Process Flow

Detailed Process Description

Step 1 – Cutting & Stripping Machine

  • Cuts cable into required length.
  • Strips outer insulation/sheath.
  • Production Capacity: 800–1200 pcs/hour
  • Manpower: 1 Operator

Step 2 – Core Stripping (3F / 4F)

  • Strips internal cores according to customer specifications.
  • All cores are stripped together.
  • Available in 3F and 4F models depending on stripping length and core OD.
  • Production Capacity: 1000–1500 pcs/hour
  • Manpower: 1 Operator

Step 3 – 2T Mute Terminal Crimping Machine

  • Joins wires with terminals, inserts, or thimbles.
  • Crimped joints are stronger than soldered joints.
  • Different products can be crimped by changing the applicator.
  • Production Capacity: 800–1000 pcs/hour
  • Manpower: 1 Operator

Step 4 – 35 Ton Molding Machine

  • Molds are manufactured according to customer requirements.
  • Designed to comply with ISI Standards.
  • Separate molds are required for different pin types.
  • Production Capacity: 600–800 pcs/hour
  • Manpower: 1 Operator

Step 5 – Power Cord Testing

  • Checks:
  • Short Circuit
  • Open Circuit
  • Wire Breakage
  • Connection Dislocation
  • Ampere Load Capacity
  • Molds can be changed according to pin type.
  • Production Capacity: 800–1200 pcs/hour
  • Manpower: 1 Operator

Step 6 – Folding & Binding Machine

  • PLC & Touch Screen controlled operation.
  • Adjustable winding speed and winding turns.
  • Displays production quantity in real time.
  • Carton quantity can be preset.
  • Production Capacity: 700–900 pcs/hour
  • Manpower: 1 Operator

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