House Wire / House Cable Manufacturing Process

Manufacturing Process Flow

Step 1 – Drawn Copper Wire

• High conductivity copper wire is used as the raw material.
• Copper wire is checked for diameter and surface quality before proces

Step 2 – Bunching Process

• Multiple fine copper wires are combined together.
• A stranded conductor is formed to achieve the required cable size.
• This process improves cable flexibility and strength

Step 3 – Insulation Extrusion

• PVC insulation is applied uniformly over the stranded conductor.
• Different colors are used for phase, neutral, and earth identification.
• Insulation provides electrical safety and protection.

Step 4 – Core Assembly (For Multi-Core Cables)

• Two or more insulated cores are assembled together.
• Core laying is done according to the cable design.
• Proper alignment ensures uniform cable construction.

Step 5 – Sheathing Extrusion

• An outer PVC sheath is applied over the assembled cores.
• The sheath protects the cable from moisture, abrasion, and mechanical damage.
• Cable marking and identification can also be printed on the sheath.

Step 6 – Coiling & Packing

• The finished cable is wound into standard coil lengths.
• Length measurement is carried out automatically.
• Coils are wrapped and packed for safe transportation.

Step 7 – Finished House Cable

• Final inspection and quality checks are performed.
• Finished cable rolls are stored and dispatched to customers.